What's the Advantage of 3R Carbide Dies Compared to Normal Carbide Dies ?

What's the Advantage of 3R Carbide Dies Compared to Normal Carbide Dies ?

What is a carbide die?

Cemented carbide die is a kind of alloy material made of hard compound of refractory metal and binding metal through powder metallurgy process. It consists of 4 parts: upper punch, under punch, core pin and mold. A cemented carbide die with good processing synchronization is widely applied in CNC inserts manufacturing, which can enhance production efficiency, product quality, and save cost and time.

What is 3R system? What is the function of 3R system on carbide dies?

3R system is a positioning fixture system, which has been widely used in foreign countries while popular in China in recent years. It can meet the needs of high precision and speed for mold fixture, exceedingly reduce the time of positioning. It costs only 10 seconds to clamp in the process of of EDM, CNC, EDW. Precision Static tolerance repeat accuracy can be±0.002mm.

The function of 3R system on carbide dies is to make it easier and more productively when fixing and adjusting the carbide dies on CNC machine by reducing time for positioning and adjusting precision to avoid high cost of time and humanity.

Advantages of 3R Carbide Dies:

1. 3R system on carbide dies can exceedingly reduce the time for positioning and adjusting precision to avoid high cost of fixing the die on the machine. Compared to normal carbide dies.

2. Carbide dies with 3R system can enhance the speed and precision when fixing dies on the machine.

3. The system 3R positioning fixture system adopts the concept of automation and standardization to reduce human errors and effectively improve productivity and product quality.

4. When the mold needs to be repaired or reprocessed, it can be processed by re-clamping, and the copper holder has sense of direction, which will not lead to direction error. The system 3R fixture system is widely used in batch machining enterprises.